Nothing stands out more in an engine compartment than the valve cover(s).
In English we call it a Valve Cover but Japanese might say "Head Cover."
This thing was even dirtier and nastier than it is is right now.
I've already degreased it to some degree...
and it still looks pretty bad...
I've been thinking what I want to do with this and have decided to try to polish it myself.
Then if I make the Nissan OHC letters the same orange like the car....
That's my plan right now but I've never really polished anything like this before...
but I wanted to give it a try...
I started on a small area right here a little bit ago...
I am starting this polishing process with 400 grit wet/dry sandpaper.
The 400 will get off the heavy grime and dirt.
Then we will gradually move to smoother grit sandpaper to finish it up....
Last step will be using some metal polish and hopefully by then it is shining bright!!
Hopefully with this DIY, I can transform this old ugly valve cover into something really sweet looking.
I have just finished with the 400 grit sandpaper and it is already looking better.
It's finally starting to look like aluminum again.
I haven't done this side yet...
you can see the difference already.
This is not a fast process... It takes a lot of time.
It's also important to only sand in one direction...
Sanding in different directions may leave weird sanding marks on the valve cover.
Sanding in one direction will give it a much more clean and uniform finish.
It is cleaning up little by little but this work does take some time for sure!!!
Expect to spend a lot of time if you do this all by hand...
I brought out my trusty nylon/fiberglass wheel...
It's softer than a wire wheel and it seems to be helping move the process along faster.
I just finished this section...
I'm going to use this wheel for the remainder of the heavy work and then finish it off by hand.
It's really getting better and better...
Big difference from when we started...
But I can't stop here!! I gotta keep going!
I've been on this project for at least an hour now and it still has a long way to go!
To show you how far it's come so far, compare the top to the back side...
An hour ago it was actually this bad!
It's really improving!
But I want it to bling, so I still got a lot of work to do!
Time to continue...
Wow....
The wheel really helped me get it to this point...
It's finally starting to shine...
Pretty good so far.... now I'm going to go back to sanding by hand.
Starting with the 400 grit paper...
After the 400 will be 800 grit sanding.
Finally I plan to use 1200 or 1500 grit to finish it off.
I did the 400 and just finished the 800 grit sanding....
Step by step, slowly it is really starting to shine!
It finally looks like an aluminum valve cover...
The shine and the bling is finally coming out!!
I am not using any special tools for this DIY job...
Everything I'm using is stuff I have laying around the garage.
I don't have expensive tools.... it's all just common stuff...
That means that anyone can do this project...
"I don't have the right tools... my tools are junk..."
Those excuses won't work on a DIY project like this.
I've had this cheap drill since I've been a kid!!!
This wheel is also a really cheap Chinese Harbor Freight item.
Everything I have here is just normal basic tools.
That means you too can do this type of DIY no problem!!!
I'm moving on to the 1500 grit paper now...
About another hour has gone by and this is what it looks like...
Before doing the 1500, I did the 800 sanding dry again...
Then I did 800 sanding wet...
using water and...
the 800 grit sandpaper helped get even more shine.
Now I'm going to try this Blue Magic Metal Polish.
I'll use a microfiber towel to apply it.
Then I used this buffing pad on a polisher to work it in...
The polishing pad helps work the metal polish in...
This area is pretty much done with this step...
Let's continue....
Wow!! It's looking great but got a little more to do...
Now I'm going to go back to the 1500 sandpaper and do a wet sand.
Then I will use some compound and then polish it to a perfect finish...
After 3-4 hours of hard work, the result is pretty good!!
I am really happy with the result...
Polishing work may be done but still gotta paint the letters....
I'm thinking about using the car color orange to accent Nissan OHC letters and these accent lines.
I think orange coloring will really make this thing stand out!!!
But how and when I will do that, I'm not quite sure yet...
Maybe hand paint it, or... hmmm....
But for today, spending about $20 in polish and sand paper....
and about 3-4 hours of time....
using sand paper, polish and a cheap wheel...
I was able to take a nasty old looking original valve cover and transform it into something nice!!
This is the first time I've tried this DIY.
I am quite proud of the work I have done!!
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